Reliability Engineering — From FMECA to Maintenance Plan

Slimmer analyseren, beter prioriteren, minder stilstand.

ProAssetSuite is the reliability engineering platform that turns asset failure data into defensible maintenance decisions — from FMECA to spare parts, in a single structured workflow. Start with the basics or go full advanced — it works either way.

80%
Minder analysetijd
20.000+
Assets geanalyseerd
Meerdere
Sectoren bediend
ProAssetSuite Project Dashboard Risk Matrix Overlay
Structured FMECA Workflow
Step-by-step guidance from asset hierarchy to failure mode, criticality, and mitigation — no blank page, no guesswork.
Visual Risk Matrix
See before-and-after risk positions on a configurable matrix. Every mitigation decision moves the needle in real time.
Audit-Ready Reports
Export the full FMECA register and risk overview to PDF and Excel — deliverables your stakeholders can actually read.
Simple or Advanced — Your Choice
All advanced FMECA fields are available, but the system works just as well with only the minimum required data. Start simple and add depth when you need it.

Everything you need to run rigorous reliability analysis

ProAssetSuite guides your team through every stage of the FMECA process — from asset hierarchy to risk matrix to maintenance actions — with a clear audit trail.

FMECA Failure Mode Analysis

FMECA Workflow

Structured five-step analysis: function, failure modes, criticality, mitigation, and spare parts — all in one guided interface.

Risk Matrix Visualisation

Visual Risk Matrix

Configurable risk matrix per project. Before-and-after mitigation risk positions shown simultaneously on a clickable grid.

Asset Master Data and Mass Edit

Mass Edit

Apply a complete failure mode analysis across 500 identical assets in a single operation — with conflict resolution built in.

Risk Overview Report

Risk Overview Reports

Generate professional FMECA registers and risk overviews directly from your analysis — no copy-pasting into Word.

Slimmer analyseren, beter prioriteren, minder stilstand.

80%
Minder analysetijd
20.000+
Assets geanalyseerd
Meerdere
Sectoren bediend

FMECA is powerful. Doing it in Excel is not.

Failure Mode, Effects and Criticality Analysis is the foundation of any serious maintenance strategy. But most teams still run it in spreadsheets — siloed, error-prone, and disconnected from the rest of their asset data.

The result: maintenance decisions that can't be explained, audited, or scaled across a fleet.

ProAssetSuite gives your team a structured, repeatable FMECA workflow — from asset hierarchy to risk matrix to mitigation measures — with a clear audit trail and visual output that anyone can read.

  • Asset hierarchy with unlimited nesting (site, system, equipment, component)
  • Per failure mode: MTBF, MTTR, failure pattern, and Weibull analysis
  • Six classical failure patterns (A–F) with visual probability density charts
  • Configurable risk matrix per project with custom weighting
  • Risk register reports exportable to PDF and Excel
  • Full audit trail — every decision tracked and explainable
Structured FMECA

From function to failure mode to action — step by step.

No blank page. No guesswork.

ProAssetSuite guides analysts through every stage of the FMECA process: identify the asset and its function, define failure modes and causes, assess criticality against your risk matrix, and select mitigation strategies.

  • Asset hierarchy with unlimited nesting
  • Per failure mode: MTBF, MTTR, failure pattern, and variance
  • Weibull analysis with beta and eta parameters
  • Detection method, local effect, and system effect fields
  • Six classical failure patterns (A–F) with probability density charts
See the full workflow
FMECA Failure Mode Analysis Panel
Visual Risk Matrix

See risk in colour. Before and after mitigation.

Your risk framework, your rules.

ProAssetSuite renders your organisation's risk matrix as a clickable grid. Every failure mode gets a criticality cell. Add mitigations and watch the risk dot move in real time, with an arrow showing the improvement.

  • Configurable risk matrix per project (severity rows, occurrence columns)
  • Custom colour thresholds and weighting factors
  • Before-mitigation and after-mitigation risk positions shown simultaneously
  • Per-failure-mode risk indicators in the asset tree overview
  • Risk register reports exportable to PDF and Excel
Explore the risk matrix
Configurable Risk Matrix
Mass Edit

One analysis. Applied across your entire asset fleet.

500 pumps, one afternoon.

When you have 500 pumps of the same type, you shouldn't have to analyse them one by one. Mass Edit lets you filter assets by tag, manufacturer, model, or any attribute — then apply a complete failure mode analysis to all of them in a single operation.

  • Filter assets by any field: contains / starts with / ends with
  • Add, edit, delete, or copy failure mode data across the entire selection
  • Step-by-step guided flow matching the single-asset FMECA workflow
  • Conflict modes: Add alongside / Replace all / Skip existing
See Mass Edit in action
Mass Edit Interface
Reports

Deliverables your stakeholders can actually read.

From analysis to boardroom in one click.

Generate professional reports directly from your analysis — no copy-pasting into Word. Export the full FMECA register or a risk overview with before/after criticality, mitigation measures, and recommended actions.

  • FMECA Register — full table with failure modes, causes, effects, risk scores (PDF)
  • Risk Overview — before/after comparison with executive summary (PDF + Excel)
  • Spare Parts Report — parts linked to failure modes with savings calculations
  • One-click export directly from your live analysis
View sample report
Risk Overview Report Before and After
Asset Library Integration

Drop a manual. Get specifications, BOM, and tasks — automatically.

Your documentation, turned into structured asset data.

ProAssetSuite works in close cooperation with the Asset Library. Upload a manufacturer manual and the system extracts technical specifications, bill of materials, and maintenance tasks — complete with step-by-step procedures and corresponding images — directly into your asset record.

  • Drop a PDF manual and extract specs, BOM, and maintenance procedures
  • Step-by-step maintenance tasks with images linked to the asset
  • Asset specifications and bill of materials available directly in the FMECA context
  • Shared across projects — one library entry, many analyses
  • Reduces setup time from hours to minutes
See Asset Library in action
Asset Library with manual, BOM and maintenance tasks

From asset list to signed-off maintenance plan in five steps

A structured workflow that takes you from zero to a complete, defensible FMECA — ready for management and auditors.

1

Set up your project

Create a project for a plant or asset group. Configure your risk matrix, downtime cost parameters, and invite your team.

2

Build your asset hierarchy

Import or manually build a hierarchical asset tree — site, building, system, equipment, component — with attributes and custom fields.

3

Run the FMECA

Work through the structured five-step workflow per asset. The risk matrix updates in real time as you assign mitigations.

4

Apply at scale

Use Mass Edit to roll out a completed analysis across similar assets. Filter, select, and apply in one operation.

5

Export and deliver

Generate the FMECA register and risk overview reports. Share with maintenance planners, management, or auditors.

Advanced capabilities for every team

All advanced FMECA options are available — but ProAssetSuite works just as well with only the basic required data. Start simple, add depth as your analysis matures. From AI-assisted failure mode matching to spare part cost justification.

Full FMECA workflow in a structured interface

ProAssetSuite guides your team through every stage of the analysis — from defining asset functions to selecting criticality ratings and choosing mitigation strategies. Each step is contextually guided, so engineers without specialist FMECA training can still produce rigorous, defensible analyses.

  • Unlimited asset hierarchy nesting
  • MTBF, MTTR, failure pattern, and Weibull analysis per failure mode
  • Six classical failure patterns (A–F) with visual probability density charts
  • Detection method, local effect, and system effect fields
FMECA Analysis Panel

Eight RCM strategies. One structured decision.

ProAssetSuite implements all eight Reliability Centred Maintenance strategy types as a structured, guided selection — not a free-text field. For each failure mode you choose the right strategy, set effectiveness, and see the quantified impact on risk.

  • CBM — Condition Based Maintenance
  • TBM — Time Based Maintenance (with task title and interval)
  • FFT — Failure Finding Task
  • REDESIGN, RTF, OPC, REDUNDANCY, SPSS
RCM Strategy Selection and Risk Improvement

Justify your spare parts budget with reliability data.

The SPSS module links failure modes directly to spare parts inventory. Select parts from your project inventory, set the Production Line Down percentage, and ProAssetSuite calculates the expected downtime savings per year — giving you a cost-justification for every part on the shelf.

  • Search and link spare parts from project inventory
  • Downtime cost and maximum lead time inputs per project
  • Savings calculation: downtime% x cost/hour x (max_lead_time + MTTR)
  • Selected parts exported in FMECA and spare parts reports
Spare Parts Stocking Strategy Interface

AI that learns your way of working — not the other way around.

ProAssetSuite Pro includes an AI layer that identifies components from descriptions, suggests relevant failure modes with MTBF values, and can even be trained on your own completed FMECAs to produce analyses consistent with your organisation's standards and risk language.

The result: every engineer on your team produces analyses that look like your best engineer wrote them.

  • AI recognises components from names, tags, and descriptions
  • Suggests failure modes, causes, and MTBF from 10,000+ fmLib entries
  • Train on your own FMECAs for consistent, organisation-specific results
  • Machine learning risk determination aligned to your risk framework
  • Confidence rating per suggestion (High / Medium / Low)
  • Checkbox selection — import the causes you want, skip the rest
AI Failure Mode Matching from fmLib

Tailored to your organisation. Priced to match.

All plans are configured to fit your team and context. Contact your Automate the Boring Stuff sales representative to discuss the right setup for you.

Essentials
Single Team
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The complete FMECA workflow for a focused team — structured analysis, risk matrix, and audit-ready exports.
  • Full FMECA workflow (all 5 steps)
  • All 8 RCM mitigation strategy types
  • Configurable risk matrix per project
  • FMECA register export (PDF)
  • Unlimited assets per project
  • Works with minimal required data — add depth when ready
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Enterprise
Organisation-wide
Contact sales
Organisation-wide deployment with custom risk frameworks, integrations, dedicated onboarding, and SLA-backed support.
  • Everything in Professional
  • Custom risk matrix templates per client or site
  • ERP / CMMS integration (SAP, Maximo, and others)
  • Dedicated onboarding and training
  • Custom branding options
  • SLA-backed uptime and support
  • Annual licencing with volume pricing
Contact Sales

All plans include onboarding support. Speak with your Automate the Boring Stuff sales representative to find the right fit for your team and budget.

What reliability engineers say

"We used to spend three weeks on a FMECA report for a single system. With ProAssetSuite we do it in two days and the output is better structured than anything we produced manually."
MM
Maintenance Manager
Municipal Water Authority
"The fmLib integration changed the game for us. Our engineers are not reliability specialists by training — having a validated starting point means our analyses are consistent and defensible."
AL
Asset Management Lead
Industrial Process Plant
"Mass Edit made it possible to bring 400 identical pumps into our programme in a single afternoon. I wouldn't have believed it if I hadn't done it myself."
RE
Reliability Engineer
Oil & Gas Sector

Frequently asked questions

FMECA stands for Failure Mode, Effects and Criticality Analysis. It is an engineering method for identifying how equipment can fail, what the effects of those failures are, and how critical each failure mode is to operations and safety. It forms the foundation of Reliability Centred Maintenance (RCM) programmes.
ProAssetSuite guides you through the process step by step with contextual help at each stage. Basic knowledge of your assets and operations is sufficient to start. The AI-assisted failure mode matching (Pro) provides a validated starting point even for teams without a specialist reliability engineer.
Yes. ProAssetSuite lets you configure the risk matrix to match your organisation's existing risk assessment framework — defining severity rows, occurrence columns, weighting factors, and colour thresholds per project.
fmLib is a curated failure mode database covering industrial asset types across sectors including water, oil & gas, process industry, and manufacturing. Each entry includes failure modes, causes, statistical distributions (MTTF, Weibull parameters), and recommended maintenance tasks. Access to fmLib is included in the Pro tier.
All project data is stored securely in the cloud. Projects and analyses remain private to your account and team. Data can be exported at any time in standard formats (PDF, Excel). Your data never leaves your account without your explicit action.
Yes — book a demo and we will walk you through the full workflow using your own asset data or a sample project from your industry. Contact your Automate the Boring Stuff sales representative to arrange access.

Ready to run a better FMECA?

Whether you are running a single critical system analysis or building an organisation-wide asset reliability programme, ProAssetSuite gives you the structure, the data, and the reports to do it right. Talk to your Automate the Boring Stuff sales representative to get started.

Book a Demo

Leave your details and we will get back to you to schedule a walkthrough — using your own asset data or a sample project from your industry.

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